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Mechanical Engineer/Senior Mechanical Engineer - Refrigeration

Location icon Hyderabad

Location iconJob Posted: February 10, 2025

Location iconExperience: 10-15(years)

Location iconJob Type: Permanent

Location iconQualifications: Bachelor’s degree in mechanical engineering or Masters’ degree in relevant engineering domain (RAC, Thermal, Heat Power etc.) - preferred!

About iLenSys:

iLenSys is a global professional services company with leading capabilities in digital technology service. Combining unmatched experience and specialized skills various industries, We are a trusted Digital Engineering and Enterprise Modernization partner, combining deep technical expertise and industry experience to help our clients anticipate what’s next. we offerings Technology operations services and proven solutions create a unique competitive advantage for our clients by giving them the power to see beyond.

Job Summary:

10 years or more of engineering experience with a minimum of 7+ years of relevant Design and Development of Refrigeration or other Thermal Engineering projects. Lead More than 10 projects end to end of medium/high complexity (involving Selection/Design Conceptualization, Evaluation and Site Implementation/ Manufacturing transfer).

  • As part of a multi-functional development team, major responsibility will include Technical Governance of projects.
  • Lead technical planning, theoretical analysis, simulation, evaluation, reviews, approvals, and implementation.
  • Collaborate with global validation teams to facilitate validation of the design and come up with alternate designs solutions for the thermal related subsystems or systems.
  • Closely partner with component suppliers and relevant agencies to ensure the qualification of components or subsystems.
  • Additionally, work alongside the manufacturing team during various builds, adhering to the product development lifecycle.
  • Independently lead large program design reviews representing the system.
  • Specialist in core domain areas. Ability to give estimates with minimal error.
  • Build and implement validation plans. Mentor engineers on domain and process. Focus on documentation and standard works for design trace.
  • Review test/evaluation data, derive conclusion, suggest opportunities and next course of action. Proactively considers means of setting success landmarks by accurate test planning.
  • Essential Skill:
  • Excellent understanding of design and validation of Vapor compression systems.
  • Experience working with system and component level Agency requirements-for thermal subsystems, not limited to but comprising of UL, IEC standards.
  • In detail understanding of agency protocols.
  • Experience in selections and sizing based on performance and reliability requirements for sealed system or heating components.
  • Able to develop concept design and conduct design calculations, based on product specification,
  • Drives design optimization & helps build design alternates based on foreseeable design limitations
  • Visualizes product as whole. Understands different component interactions & derives component behaviour scenarios. Proficient in System Integration.
  • Expertise on VCRS systems (cooling/heating/single stage/ cascaded) and acquaintance with other refrigeration technologies (Thermoelectric, Absorption systems, Stirling engines, TEC, Stirling, Thermosyphons and heat pipes etc)
  • Expertise in Refrigeration and Heat transfer principles.
  • Component and system level Design (System balancing, Compressor, Fans, cap tube/TXV, Airflow deign, water management, Energy management, Power budget, Micro-channel/ brazed plate/ fin and tube/spiral, cold wall, etc)
  • Detailed experience on sizing selection, qualification, and implementation of components (Compressors, HX, Metering devices, Filters/Receivers, Valves, Fans, Plumbing etc.)
  • Hands on with building DFMEA’s, pFMEA and conducting risk assessment.
  • Expertise in DOE and COV plans during builds and verification
  • Lead design simulations (like CFD, load calculations, sizing & selection) for system integration
  • Experience or fair understanding of fluid and plumbing systems. Conversant with pumps, motors, valves, and other components
  • Conduct technical Reviews and governance for Temperature Control team
  • Review and approval of End of line reports, root cause non confirming units.
  • Continuous support to internal and external team on queries, suggestions needed and issue resolution (Service, Quality, Manufacturing, Customer etc.
  • Change control- Test plan, records & change order review and approvals with mentorship to the team
Essential Skill set:
  • Hands on experience of managing complete existing product development activities (Namely Cost out, Quality and Product obsolescence) for product-based organizations.
  • Good experience on existing product development process and working with remote team.
  • Strong in mechanical engineering fundamentals
  • Excellent communication skills.
  • Minimum of 5~8 years of relevant engineering experience
  • Experience in Vendor Qualification, developing Manufacturing Quality plan, Tooling and component qualification & Thorough understanding of PPAP process.
Desirable Skill set:
  • Excellent organizational skills required to manage small and large projects.
  • Ability to apply engineering principles and practices in the design, development, and verification of possible solutions
  • Ability to develop design concepts and turn into finished/product launch.
  • Mechanical design knowledge ranging from component design to system level.
  • Knowledge on either one of the below processes

    • -Value engineering methodologies and how to apply them.

    -Quality Project execution and standards such as Risk assessment, Root cause analysis procedures, DFMEA, PFMEA, ISO, etc.

    -Obsolescence management

  • Knowledge of DFM & DFA with respect to ease of manufacture and assembly.
  • Oversee testing and analysis of products to determine product performance.
  • Knowledge of various fabrication methods for the manufacturing of metal and plastic parts – machining, welding, sheet metal fabrication, and injection molding is required.
  • Skilled in 3D modeling software (Solid Works) is preferred.

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iLenSys Technologies Pvt. Ltd.

8-2-293/82/L/231/ABC,
MLA Colony, Road No: 12, Banjara Hills,
Hyderabad, Telangana 500 034
Phone: 040 – 66998246, 040 – 66998234
Email: info@ilensys.com